AURA Engineering Platform
Peer-reviewed publication · International Journal of Manufacturing Research

Development of Adjustable Conical Air Bearings for Non-Contact Direct Machine Drives

Research connecting analytical bearing-system transformation, adjustable conical support geometry, rotor dynamic stability, pneumatic spindle design and full-scale experimental verification.

Peer reviewedOnline FirstOpen Access · CC BY-NC-NDDOI registered
Authors

Oleksii Breshev · Oleksandr Bashta · Pavlo Nosko · Alla Bashta · Karolina Chodnicka-Wszelak · Felix Unger · Eckart Uhlmann

International Journal of Manufacturing Research · Inderscience Publishers · DOI 10.1504/IJMR.2026.10079893

Research contribution

The paper develops adjustable conical air bearings for non-contact direct drives and models each conical support through equivalent radial and thrust-bearing representations. It establishes analytical links among bearing geometry, structure and gas-dynamic behaviour, then extends the model to resonant vibration and a rotor dynamic-stability criterion.

The theoretical work is connected to hardware through pneumatic-spindle variants, a dedicated test rig and a full-scale experimental method. The modified configuration was experimentally compared against the earlier design and demonstrated lower mass, smaller overall dimensions and reduced air consumption while improving operating characteristics.

Reported experimental improvements

11%weight reduction
17.3%reduction in overall dimensions
25%reduction in air consumption

Publication record

Received10 September 2025
Accepted13 May 2026
Published online12 July 2026

The publisher currently lists the article in its forthcoming / Online First collection. The DOI is fully citeable; volume, issue and page details are not stated here until the final issue assignment is published.

Keywords

Conical air bearings · manufacturing research · non-contact machine drives · gas-dynamic parameters · dynamic stability criterion · pneumatic spindle · bearing geometry

Recommended citation

Breshev, O.; Bashta, O.; Nosko, P.; Bashta, A.; Chodnicka-Wszelak, K.; Unger, F.; Uhlmann, E. “Development of Adjustable Conical Air Bearings for Non-Contact Direct Machine Drives.” International Journal of Manufacturing Research, Online First, 2026. https://doi.org/10.1504/IJMR.2026.10079893

Evidence boundary: this publication supports the analytical and experimental basis for adjustable conical air-bearing spindle architectures. It does not by itself validate every geometry, manufacturing route, rotor configuration or operating envelope evaluated in AURA.