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Peer-reviewed publication · IJMR · 2026

Development of Adjustable Conical Air Bearings for Non-Contact Direct Machine Drives

Research connecting analytical bearing-system transformation, adjustable conical support geometry, rotor dynamic stability, pneumatic spindle design and full-scale experimental verification.

Peer reviewedOnline FirstOpen Access · CC BY-NC-NDDOI registered

Research contribution

From analytical transformation to a tested adjustable-conical spindle architecture.

The paper develops adjustable conical air bearings for non-contact direct drives and models each conical support through equivalent radial and thrust-bearing representations. It establishes analytical links among bearing geometry, structure and gas-dynamic behaviour, then extends the model to resonant vibration and a rotor dynamic-stability criterion.

The theoretical work is connected to hardware through pneumatic-spindle variants, a dedicated test rig and a full-scale experimental method. The modified configuration was experimentally compared against the earlier design and demonstrated lower mass, smaller overall dimensions and reduced air consumption while improving operating characteristics.

Reported experimental improvements

11%weight reduction
17.3%reduction in overall dimensions
25%reduction in air consumption

Engineering lineage

The publication sits inside a longer method → definition → hardware chain.

Adjustable-conical spindle engineering drawing set
Engineering definitionProduction-oriented adjustable-conical spindle drawing set.
Manufactured adjustable-conical spindle hardware
Manufactured hardwareEngineering archive · shown as lineage evidence, not as a journal figure.

Keywords

Conical air bearings · manufacturing research · non-contact machine drives · gas-dynamic parameters · dynamic stability criterion · pneumatic spindle · bearing geometry

Recommended citation

Breshev, O.; Bashta, O.; Nosko, P.; Bashta, A.; Chodnicka-Wszelak, K.; Unger, F.; Uhlmann, E. “Development of Adjustable Conical Air Bearings for Non-Contact Direct Machine Drives.” International Journal of Manufacturing Research, Online First, 2026. https://doi.org/10.1504/IJMR.2026.10079893

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